Equipment
The majority of the Proclad Heat Treatment plant has been manufactured from scratch to meet the stringent requirements of the Oil & Gas, Power Generation and Heavy Engineering Industries.
NUMBER 1 & 2 FURNACES
Type : Batch furnace
Dimensions : 1400mm high 2400mm wide 5000mm long
Heating : Gas
Number burners : 8
Rating : 40 Therms total
Capacity : 10 tonnes
Max temperature : 1175°C
Chart recorder : 18 point (8 zones, 1 Quench tank, and 9 contacts)
Loading/unloading : Furnace charging machine
NUMBER 3 FURNACE
Type : Batch furnace
Dimensions : 1400mm high 2400mm wide 5000mm long
Heating : Gas
Number burners : 8
Rating : 80 Therms total
Capacity : 10 tonnes
Max temperature : 1275°C
Chart recorder : 18 point (8 zones, 1 Quench tank, and 9 contacts)
Loading/unloading : Furnace charging machine
NUMBER 4 & 5 FURNACE
(SAME SPECIFICATION AS FURNACES 1& 2 TO BE COMISSIONED IN 2010 - 2011)
NUMBER 6 FURNACE
Type : Batch
Dimensions : 500mm high 500mm wide 1000mm long
Heating : Electric
Rating : INFORMATION TO FOLLOW KW
Capacity : 500KG
Max temperature : 1050°C
Chart recorder : INFORMATION TO FOLLOW
Loading/unloading : Fork Lift Truck
Specialising in post weld & post machine stress relieve, normalising & tempering of small components
NUMBER 7 FURNACE
Type : Top hat furnace
Dimensions :
1500mm high x 3300mm wide x 6300mm long
Heating : Gas
Number burners : 2
Rating : 20 Therms total
Capacity : 15 tonnes
Max temperature : 1050°C
Chart recorder : 12 point (2 zones, 10 contacts)
Loading/unloading : Over Head Crane
Specialising in post weld & post machine stress relieve of large components
NUMBER 8 FURNACE
Type : Top hat furnace
Dimensions :
1500mm high x 3500mm wide x 6500mm long
Heating : Gas
Number burners : 2
Rating : 20 Therms total
Capacity : 10 tonnes
Max temperature : 1050°C
Chart recorder : 12 point (2 zones, 10 contacts)
Loading/unloading : Over Head Crane
Specialising in post weld & post machine stress relieve of large components
NUMBER 9 FURNACE
Type : Bogey Hearth Furnace
Dimensions : 1000mm high 2000mm wide 3000mm long
Heating : Gas
Number burners : 4
Rating : 40 Therms total
Capacity : 6 tonnes
Max temperature : 1050°C
Chart recorder : 12 point (2 zones, 10 contacts)
Loading/unloading : Over Head Crane
Specialising in Normalising & tempering & post machine stress relieving of large components
NUMBER 10 FURNACE
Type : Top hat furnace
Dimensions : 1500mm high 2500mm wide 4200mm long
Heating : Gas
Number burners : 2
Rating : 20 Therms total
Capacity : 15 tonnes
Max temperature : 1050°C
Chart recorder : 12 point (2 zones, 10 contacts)
Loading/unloading : Over Head Crane
Specialising in post weld & post machine stress relieve of large components
WATER QUENCH TANK .
Dimensions : 1400mm high 2400mm wide 5000mm long
Agitation : 4 off 22 kW pumps
Capacity : 10 tonnes
Cooling : cooling tower
Temperature : Maintained between 15°C & 30°C at all times
Transfer method : Furnace charger
Transfer time : Maximum 45 seconds minimum 25 seconds
LOADING & OFF LOADING CAPACITY
2 X 15 Tonne capacity Overhead Gantry Cranes
2 X 10 Tonne capacity Overhead Gantry Cranes
1 X 3 Tonne Capacity Front loading Fork Lift Truck
1 X 5 Tonne Capacity Front loading Fork Lift Truck
TESTING FACILITIES
4 X Portable King Brinnel Hardness testing Machines (constantly rotated to ensure tight calibration limits to ASTM E10) with testing frames, chains and radial arm to facilitate testing on all component shapes.
Brintronic computerised measurement system for accurate hardness measurement.
